This plan is favourite for:  (view all)
Participant
 
 
Business established: 

TIRE RECYCLING

Turning waste tires into crumb rubber (tire buffing dust) and other products

  • 01312007204.jpg

    01312007204.jpg

Our company, Vermillion Ventures, has been working towards helping the Philippines rid itself of its scrap/waste tire problem. We have been recycling scrap/ waste tires into crumb rubber, tire sidewalls and tire ply rope. These tire derived products are then exported to buyers abroad.

The demand for our products is very high and we are unable to cope. Vermillion Ventures has one warehouse/factory based in Manila with only three machines. As such, our scope is limited only to the NCR. Stymied by the lack of capital, we are unable to further expand to the other areas of the Philippines.

Facts

Year of establishment

1999

Sales (US$)
Two years ago:
Last year:
This year (forecast): 241,000
Year 2 (forecast): 324,000
Year 3 (forecast): 436,000
Net profit after tax (US$)
Two years ago:
Last year:
This year (forecast): 20,000
Year 2 (forecast): 35,000
Year 3 (forecast): 44,000
Total number of Employees
Two years ago:
Last year:
This year (forecast): 16
Year 2 (forecast): 28
Year 3 (forecast): 34

Finance needed

Finance needed for fixed assets (buying of machines, buildings, ...) 5,700
Finance needed for working capital (salaries, stock, rental, leasing, transport, ...) 13,000
Total finance needed (US$) 18,700

How do you expect this to be financed?

Own Contribution in cash 3,000
Loans (debt)
Shares in your company that you offer to investors (equity)
Other sources
Total finance needed (US$) 3,000

The Business

What is your product/service?

Our Products

1. CRUMB RUBBER - is rubber shredded from a tire by the use of a buffing machine. The granulated pieces of rubber are then stored into sacks which are then prepared for shipment. Crumb rubber is devulcanized and made into reclaimed rubber which is a major ingredient in the manufacture of brand new tires and other molded rubber products. It is also used as an additive in asphalt used to pave roads. An article regarding the uses of crumb rubber can be found here www.dnr.state.oh.us/recycling/awareness/facts/tires/crumbrubber.htm (Ohio Department of Natural Resources)

2. TIRE PLY ROPE – is rope made out of a tire. A machine makes a rope from a buffed tire (a tire which has already been shredded). Tire ply rope is tough and durable and can be used in almost any way a regular rope can be used.

3. TIRE SIDEWALL – Tire sidewalls are also devulcanized and made into reclaimed rubber

We are able to recycle and make use of almost 100% of a scrap tire. As such, we generate little waste and help keep our environment clean. Our labor requirements will compose of the people who will operate the buffing machines as well as the ones who will pack and prepare them for shipment. A buffing machine usually has one operator and one packer. The skills needed to operate a buffing machine are minimal and can be easily learned.

SUPPLY CHAIN

We get our raw materials (tires) from people who deliver them to our warehouse. Scrap tires are very common and are in abundant supply and are available throughout the year. This gives everyone and anyone opportunity to earn some money, At present we have about 40 suppliers of scrap tire inner tubes who also supplies us with scrap/waste tires.

DEMAND CHAIN

We ship our products to our foreign buyers whom we have had good business relations with for several years now. Their demand for our products is quite high and we are unable to keep up. For 2007 alone, our customers have assigned us a quota of 967,000 kilos – we are able to deliver only 30,000 kilos to 45,000 kilos a month. There is also a huge local demand for crumb rubber. Two local processors buy practically all the crumb rubber/rubber dust that the tire retreading industry generates but supply is still short.

Aside from our regular customer, we also get a lot of inquiries for our products all across Asia, mostly from China, Korea and India. Our buyers come from diverse backgrounds as crumb rubber has a multitude of uses. But we are not able to respond to these inquiries because our current production is not even enough to supply the requirements of our main customer.

Explain how you will sell your product/service (marketing strategy) and how you will reach your customers (distribution strategy)?

In terms of marketing our products, we have made use of the internet and its ability to connect with people from any corner of the world. We already have made a few business partners and have had successful and ongoing relations with them. Currently, we have no lack of customers. What we lack right now is the ability to completely and continuously provide for their demand.

As to competitors, their effect on our business is almost negligible. The high demand for our products assures that all our products are sold. The close relations we have with our buyer/partner guarantees that we have someone who is willing to buy our products. Competition comes mainly from the local users of crumb rubber but in terms of crumb rubber usage and not in terms of markets.

What makes your business different/better than your competitors (competitive advantage)?

The strength of our business lies in its simplicity. We have an abundant supply of raw materials and more importantly, we already have a buyer who is willing to take all that we can produce and we have others waiting in line. We are unique in a sense that we provide both a service and a product. A service because we help clean up our environment by recycling scrap tires and by providing even the poorest of the poor an opportunity to earn a decent living. The products that we produce have a multitude of uses and we don’t foresee a drop in their demand for years to come.

The Entrepreneur & Management

Describe the entrepreneur & management

Before I started my company, I was the Vice President for Commercial Products of Ramcar Tire Corporation. Ramcar, at that time, operated seven tire retreading
plants in the Philippines. As Vice-President, I was fully cognizant of the problems as well as the opportunities that the tire industry offered

In 1999, I felt that employment was no longer challenging. I presented a proposal to the Koreans to put my own business which they supported by lending me a start up capital of $11,000.00. This loan, I have fully paid. The Koreans extended another $10,000. no interest loan this year, to buy buffing machines to expand my crumb rubber/rubber dust production.

The feasibility of my business plan can actually be reduced to a production plan:
For 2007, I had been asked to deliver 967,000 kilos of crumb rubber; I am only able to deliver from 30,000 to 45,000 kilos a month!

Development

How does your business improve the local living standards (social and environmental)?

We pride ourselves that we are able to bring business opportunities to even the poorest of the poor. Since our raw materials can be had almost anywhere, anyone can collect and then bring them to us. We purchase scrap tires at fair price. We also give commissions on sales

We also provide employment opportunities to skilled but generally uneducated people. Buffing machine operators and packers will comprise the bulk of our laborers but other positions like warehouse manager and machine technician will also be available.

Our company not only helps the country providing income opportunities and providing jobs. As most of our buyers are foreigners, we help bring in the much needed dollars that our country needs.

11 comments

Congratulations!

You definitely deserve it.

Gilbert Pangyarihan, 23 Oct 07, 20:03

Congratz, amigo.

Next stop, Amsterdam!

Romy Miranda, 25 Oct 07, 17:00

Restore Green Movement

Kindly consider Southern Leyte for one of your next plant. We have also a powerfull network to supply the needs. The Restore Green Movement also cleans the environment and collecting "trash" including tires is a program initiated no less than by our District Representative.

We have some photos at www.flickr.com/photos/restoregreenmovement our stockyard in our city dumpsite.

Please share with us the technology for alternative livelihood to our dumpsite dwellers.

Thanks & best wishes

Nelson Enojo, 27 Oct 07, 00:24

Blue prints

How about sharing the blue prints of machines and other data. We will try to make a feasibility study for evaluation to our local government.

Thanks again. Let us all try to make business not only with the poor but for the poor.

Our sincere congratulation!

Nelson Enojo, 27 Oct 07, 00:32

Partnership

I am interested in this line of business, can you email me at superfunkibey@gmail.com.

Benjamin Ong, 26 Nov 07, 09:12

Technology Transfer

We too is very interested in this kind of business, rubber dust/crumbs. In Sept. we manage to seek help from our congressman to solicit used tires from various government agencies. The provincial engineering office responded our call and one private contractor gave us truck loads.

Our idea of recycling is limited only to rubber flowerpots, tables and chairs. Kindly share with us the technology. Thru this, we can help our dumpsite dependents find other means to sustain life while helping the industry meet the demand requirement.

Some of the tires we sold to recapping to build our shop. Kindly visit www.flickr.com/photos/restoregreenmovement for some pictures of our initiative. We will also try to establish composting in the area.

Poverty is the deprivation of opportunities. Dumpsites has potentials to uplift life and still be part of the global challenge of climate change. The area is spacious and conducive for tree plant nursery. It only lacks water. But the challenge to supply water is an opportunity for the children roaming our streets to gather junks. They can be our water fetchers. Therefore giving them alternative livelihood. Allowing them to adopt or cultivate a seedling bed can put them to school. At 5.00 pesos per seedling, they can manage to care a few thousands at lesser time and a more dignified life.

Findling capital to start this thought remains our challenge and the recycling of rubber tires is one of our source to raise funds. We have done this before in 2004 and was able to organize a women's association seedling production livelihood.

Enviting you once again to visit our photo compilation at www.flickr.com/photos/restoregreenmovement

Thanks and let us all do our share for social change no matter how small it may be. Together, we can make a difference.

Sincerely,

Nelson

Nelson Enojo, 26 Nov 07, 22:49

interested partner

i want to engage in a socio-entrepreneurship,please email details re your expansion thru partnership.my target location is cebu city.my e-add: ladymaigrey68@yahoo.com

more power to you.

antonine marie lakovski, 11 Jan 08, 11:47

Gene Bonggo

Dear all,

My father and author of this paper, Gene, suffered a heart attack on Feb 10, 2008. He is now incapacitated and is uncertain if he will recover. Please pray for him.

In this regard, please email all your concerns at

Thank you and God Bless,

Francis Bonggo

Gene Bonggo, 19 Feb 08, 14:00

SOCCOGE company- Opportunity Business together

Innovation and Creative Technology solution
I am very interested in this kind of business, rubber dust/crumbs. Right now , i am seeking for assistance from some body like you who knows well this technology Business and cooperate , i am in touch with some partners locally in Burundi and DRCongo who want to develop tyres products. I am businessman and am fully committed in tyres ' products .
Kindly share with us the technology and material and equipment plants for this business . compilation at .

Thanks and let us all do our share for social change .
Yes , Together, we can make a difference.

Sincerely,

Christian

Christian NIYONKURU, 3 Apr 08, 12:56

More power!

This is one project we have to support. Good luck sir and more power!

Emmanuel Roldan, 3 June 08, 00:44

Partnership

My name is John Odeyo from Dago Network Youth Group Kenya. This is a great business. We would like to partner with you and work together in this business.
Please write back on kodeyo2000@yahoo.com.
Good luck in the good work you are doing.
Kind regards,
John

John Aoko Odeyo, 23 July 08, 09:49
Needs